ultem 1000 datasheet

Welcome to our complete guide on Ultem 1000, a high-performance thermoplastic material that offers a wide range of properties and applications. Whether you are looking for specific ultem 1000 properties, material data sheets, technical data sheets, or material composition information, we have got you covered.

Ultem 1000 is renowned for its excellent long-term heat resistance, making it suitable for high-temperature environments. With a high glass transition temperature of 217 °C, this thermoplastic resin maintains its physical and mechanical properties even at elevated temperatures.

Beyond its impressive heat resistance, Ultem 1000 offers exceptional strength and stiffness compared to other thermoplastic resins. This ensures predictable performance, even in demanding conditions.

Dimensional stability is another standout feature of Ultem 1000. This material maintains exceptional tolerance and predictability over a wide temperature range, making it a reliable choice for precision applications.

In terms of resistance to environmental stress and cracking, Ultem 1000 surpasses most amorphous thermoplastics. It exhibits strength and resists stress cracking when exposed to various chemicals and fluids, making it ideal for applications that require durability and reliability.

Ultem 1000 is inherently flame resistant, generating low smoke and toxicity. Its flame retardancy properties meet UL94 V0 specifications, ensuring safety in critical applications.

Moreover, Ultem 1000 is highly processable through methods such as extrusion, injection molding, and thermoforming. This versatility allows for the production of complex shapes and customized designs.

In conclusion, Ultem 1000 is a high-performance thermoplastic that offers exceptional heat resistance, strength, dimensional stability, chemical resistance, and flame resistance. Its processability and sustainability benefits further add to its appeal in various industries. Whether you are in the automotive, aerospace, or consumer goods sector, Ultem 1000 provides reliable performance and durability.

Stay tuned for the next sections of our guide, where we will delve deeper into the specific properties and applications of Ultem 1000.

Heat Resistance

When it comes to high-performance thermoplastic materials, Ultem 1000 stands out for its exceptional heat resistance. With a high glass transition temperature of 217 °C, Ultem 1000 maintains its physical and mechanical properties even when exposed to elevated temperatures. This makes it an ideal choice for applications that require long-term heat stability.

In addition to its impressive glass transition temperature, Ultem 1000 also boasts relative thermal indices (RTI) of up to 180°C. This means that the material can withstand high temperatures over extended periods without any significant loss of performance. Whether it’s operating in demanding industrial environments or being subjected to extreme heat, Ultem 1000 ensures reliable and consistent performance.

Ultem 1000 heat resistance

Properties Values
Glass Transition Temperature 217 °C
Relative Thermal Indices (RTI) Up to 180 °C

Strength and Stiffness

When it comes to mechanical performance, Ultem 1000 sets itself apart from other amorphous thermoplastic resins. This high-performance material offers exceptional strength and stiffness, making it ideal for demanding applications. Even at temperatures as high as 200 °C, Ultem 1000 maintains predictable and reliable mechanical properties, ensuring consistent performance in extreme environments.

In fact, in unfilled, transparent grades, Ultem 1000 exhibits strength comparable to other thermoplastics that incorporate opacifying fillers. This makes it a versatile choice for industries that require both transparency and mechanical robustness. Whether it’s in automotive, aerospace, electronics, or consumer goods, Ultem 1000 delivers the strength and stiffness needed to withstand rigorous operating conditions.

To better understand the impressive mechanical properties of Ultem 1000, refer to the table below:

Mechanical Property Value
Tensile Strength (ASTM D638) 70-83 MPa
Elongation at Break (ASTM D638) 50-160%
Tensile Modulus (ASTM D638) 2.65-3.31 GPa
Flexural Strength (ASTM D790) 98-130 MPa
Flexural Modulus (ASTM D790) 2.36-3.10 GPa

Ultem 1000 Strength and Stiffness

As shown in the table above, Ultem 1000 exhibits impressive tensile strength, with values ranging from 70 to 83 MPa. Its elongation at break is also significant, ranging from 50 to 160%. Additionally, the material boasts excellent flexural strength, falling between 98 and 130 MPa.

The remarkable tensile and flexural modulus values further underline Ultem 1000’s exceptional stiffness. With a range of 2.36 to 3.31 GPa for tensile modulus and 2.65 to 3.10 GPa for flexural modulus, this thermoplastic demonstrates outstanding rigidity and dimensional stability.

These mechanical properties of Ultem 1000 make it an excellent choice for applications where strength, stiffness, and durability are crucial. From structural components to functional parts, Ultem 1000 delivers consistent performance to meet your design requirements.

Dimensional Stability

When it comes to thermoplastics with exceptional dimensional stability, Ultem 1000 stands out as one of the best options available. Its unique composition and properties make it highly reliable for maintaining precise dimensions even in challenging conditions.

Ultem 1000 offers exceptional dimensional tolerance, ensuring that parts and components retain their accuracy over a wide temperature range. Whether exposed to extreme heat or fluctuating temperatures, Ultem 1000 remains predictably stable, making it an ideal choice for applications where dimensional accuracy is critical.

To further enhance its dimensional capabilities, Ultem 1000 is available in filled grades. These filled grades provide even higher tolerance, allowing for the creation of intricate and accurate parts. With the filled grades of Ultem 1000, manufacturers can achieve the utmost precision in their designs and ensure reliable performance.

Example:

Tolerance Range Temperature Stability Application Examples
±0.02 mm From -40°C to 120°C Automotive components, precision instruments
±0.05 mm From -50°C to 150°C Aerospace parts, medical devices
±0.1 mm From -60°C to 180°C Electronics, electrical connectors

As demonstrated in the table above, Ultem 1000 exhibits remarkable dimensional accuracy across different tolerance ranges and temperature stability. This level of precision and reliability makes it a top choice for industries requiring tight dimensional control and high-performance standards.

utem 1000 dimensional stability image

Environmental Stress & Cracking Resistance

When it comes to resistance against environmental stress and cracking, Ultem 1000 stands out among other amorphous thermoplastics. Its exceptional strength and durability make it an ideal choice for applications requiring resistance to fluids, chemicals, and various environmental stresses.

The key strength of Ultem 1000 lies in its ability to retain its structural integrity and strength even when exposed to harsh conditions. Unlike many other thermoplastics, Ultem 1000 resins maintain their resistance to stress cracking when in contact with automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions. This reliability makes Ultem 1000 a preferred material for industries where resistance to chemicals and fluids is crucial.

Whether it’s in the automotive, aerospace, or industrial sectors, Ultem 1000 offers the peace of mind that your products will withstand the rigors of everyday use, ensuring long-lasting performance and durability. Its resistance to stress cracking, chemicals, and fluids makes it a reliable and trusted choice for a wide range of applications.

Benefits of Ultem 1000’s Environmental Stress & Cracking Resistance:

  • Resistance to stress cracking: Ultem 1000 resins maintain their strength even when exposed to various fluids, acids, and weak aqueous solutions, making it suitable for challenging environments.
  • Chemical resistance: Ultem 1000 resins offer exceptional resistance to automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, and acids.
  • Fluid resistance: Whether it’s exposure to oils, solvents, or weak aqueous solutions, Ultem 1000 resins demonstrate their ability to withstand fluids encountered in a wide range of applications.

With Ultem 1000, you can trust that your products will maintain their integrity and performance, even when faced with challenging environments and exposure to chemicals and fluids.

Flammability, Smoke Generation, and Toxicity

When it comes to fire safety, Ultem 1000 surpasses expectations with its inherent flame resistance. Unlike some other materials, Ultem 1000 does not require the addition of flame retardant additives to achieve its impressive flame resistance. With a limiting oxygen index (LOI) of 47%, Ultem 1000 meets UL94 V0 specifications even in sections as thin as 0.41 mm, making it a reliable choice for applications that require high levels of flame resistance.

Besides its flame resistance, Ultem 1000 also exhibits exceptional performance in terms of smoke generation. The material generates extremely low levels of smoke, which is a critical factor in applications where smoke can impede evacuation or cause further harm. In fact, when ignited, Ultem 1000 produces combustion byproducts that are no more toxic than wood, further ensuring the safety and well-being of users.

ultem 1000 flammability image

With its flame resistance, low smoke generation, and low toxicity, Ultem 1000 provides a safe and reliable solution for a wide range of applications. Whether it’s in the aerospace, automotive, or electronics industry, choosing Ultem 1000 offers peace of mind in terms of fire safety without compromising on performance or quality.

Processability

Ultem 1000 is a highly processable thermoplastic material that offers versatility in manufacturing. It can be processed using different methods, including extrusion, injection molding, thermoforming, and extrusion blow molding.

When it comes to extrusion, Ultem 1000 exhibits excellent flowability, allowing for long flow lengths, as thin as 0.2 mm. This makes it ideal for applications that require intricate designs or complex shapes.

Injection molding is another popular method for processing Ultem 1000. With its flowability, the material can be easily molded into various forms using conventional injection molding equipment. This makes it suitable for industries that require high-volume production of intricate parts.

Additionally, Ultem 1000 can be thermally formed, making it suitable for applications that require custom shapes or configurations. Whether it’s bending, drape forming, or vacuum forming, Ultem 1000 maintains its mechanical and thermal properties throughout the thermoforming process.

Lastly, Ultem 1000 can be processed through extrusion blow molding. This method is commonly used for manufacturing hollow products, such as bottles and containers, with consistent wall thickness and excellent dimension control.

The processability of Ultem 1000 allows for its seamless integration into various industries, including automotive, aerospace, electronics, and consumer goods.

Processing Method Description
Extrusion Ultem 1000 can be extruded into thin films, sheets, and profiles using standard extrusion equipment.
Injection Molding The flowability of Ultem 1000 allows for the efficient production of complex parts with precise dimensions.
Thermoforming Ultem 1000 can be easily formed into custom shapes using processes like bending, drape forming, and vacuum forming.
Extrusion Blow Molding This method is suitable for manufacturing hollow products, such as bottles and containers, with consistent wall thickness.

Conclusion

Ultem 1000 is a high-performance thermoplastic material that offers impressive properties and versatile applications. Its excellent heat resistance, strength, stiffness, dimensional stability, chemical resistance, flame resistance, and processability make it a top choice in various industries. Whether it’s for automotive, aerospace, electronics, or consumer goods, Ultem 1000 guarantees reliability, durability, and exceptional performance.

One of the key advantages of Ultem 1000 is its sustainability. With the availability of bio-based variants, it aligns perfectly with the growing demand for environmentally friendly materials. By choosing Ultem 1000, you contribute to a more sustainable future.

With its wide range of properties and applications, Ultem 1000 proves to be an indispensable material in today’s manufacturing landscape. Its exceptional performance, coupled with its versatility and sustainability features, make it a valuable asset for designers, engineers, and manufacturers alike.

Whether you need a material that can withstand high temperatures, provide superior strength, offer dimensional accuracy, resist environmental stress, or meet stringent flame and toxicity requirements, Ultem 1000 is the ultimate solution. Consider this application guide as your go-to resource for maximizing the potential of Ultem 1000 in your projects.

FAQ

What are the properties of Ultem 1000?

Ultem 1000 is a high-performance thermoplastic material that offers excellent heat resistance, strength, stiffness, dimensional stability, chemical resistance, flame resistance, and processability.

What is the heat resistance of Ultem 1000?

Ultem 1000 has a high glass transition temperature of 217 °C, allowing it to maintain its physical and mechanical properties even at elevated temperatures. It also has relative thermal indices (RTI) of up to 180 °C.

How does Ultem 1000 compare to other thermoplastic resins in terms of strength and stiffness?

Ultem 1000 exhibits exceptional strength and stiffness, surpassing other amorphous thermoplastic resins. It remains predictable and reliable even at temperatures of up to 200 °C.

Is Ultem 1000 dimensionally stable?

Yes, Ultem 1000 is one of the most dimensionally stable thermoplastics available. It offers exceptional tolerance and predictability over a wide temperature range. Filled grades of Ultem 1000 provide high-tolerance dimensional capabilities.

Does Ultem 1000 resist environmental stress and cracking?

Yes, unlike most amorphous thermoplastics, Ultem 1000 resins retain their strength and resist stress cracking when exposed to automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions.

Is Ultem 1000 flame resistant?

Yes, Ultem 1000 is inherently flame resistant and does not require additives to achieve flame retardancy. It has a limiting oxygen index (LOI) of 47% and meets UL94 V0 specifications in thin sections. It also generates low smoke and produces combustion byproducts that are no more toxic than wood.

What are the processing methods for Ultem 1000?

Ultem 1000 can be processed through various methods, including extrusion, injection molding, thermoforming, and extrusion blow molding. Its flowability allows for long flow lengths, even as thin as 0.2 mm.

What industries can benefit from using Ultem 1000?

Ultem 1000 is suitable for various industries, including automotive, aerospace, electronics, and consumer goods. Its wide range of properties and applications make it a versatile choice.

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